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Installation & Operation
Manual
RT9 Powershelf
Document: 158-1806-01.doc
Date: 21 December 2005
© Rectifier Technologies Pacific Pty Ltd
ACN 058 107 707
Wave Communications Pty Ltd
Unit 5, 97 Jijaws St
Sumner Park QLD 4074
TEL: 07 3279 0600
FAX: 07 3279 0544
EMAIL:
sales@wavecomeng.com.au
WEBSITE: www.wavecomeng.com.au
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Strany 1 - ACN 058 107 707

Installation & Operation Manual RT9 Powershelf Document: 158-1806-01.doc Date: 21 December 2005 © Rectifier Technologies Pacific Pty Ltd

Strany 2 - Table of Contents

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 10 2-Mar-06 Figure 3.3 Powershelf internal schematic diagram

Strany 3 - 158-1806-01.doc 3 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 11 2-Mar-06 The switched battery cables (-ve in a –48V system) terminate on the copper bars

Strany 4 - 1. General Warnings

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 12 2-Mar-06 3.3.1 Factory Supplied Configurations Powershelves without internal AC distribu

Strany 5 - 2. Configuration

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 13 2-Mar-06 3.3.3 3 phase star – individual protected external feeds Remove the link connec

Strany 6 - 6 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 14 2-Mar-06 3.3.5 Surge protection requirements The rectifiers are internally protected for

Strany 7 - 1 2 4 5 6 7 8 3

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 15 2-Mar-06 3.4 Bulk Load connections Figure 3.9 A bulk load can either be a single large

Strany 8 - 3. Installation

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 16 2-Mar-06 Figure 3.10 3.6 Battery connections Figure 3.11 For –48VDC systems, the battery

Strany 9 - 9 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 17 2-Mar-06 3.7 Temperature Sensors The optional sensors for measuring ambient and battery t

Strany 10 - 10 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 18 2-Mar-06 3.9 MiniCSU-3 Power Connections Power for the MiniCSU-3 and its peripherals is

Strany 11 - 11 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 19 2-Mar-06 The following sections describe the interfaces in more detail and cover some of

Strany 12 - 12 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 2 2-Mar-06 Table of Contents 1. General Warnings...

Strany 13 - 13 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 20 2-Mar-06 For connection to a PC a suitable interface should be used (ie. Plastic Fibre Mo

Strany 14 - 14 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 21 2-Mar-06 Note: If the country in which you intend to use the Integrated Modem is not list

Strany 15 - 15 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 22 2-Mar-06 Note: the above connection information is relevant when the LVDS is a battery d

Strany 16 - 16 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 23 2-Mar-06 4. Commissioning With all the batteries, load and AC cabling wired, and checked

Strany 17 - 17 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 24 2-Mar-06 5. Operation System operation is controlled by the MiniCSU-3 system controller.

Strany 18 - 18 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 25 2-Mar-06 5.1 MiniCSU-3 Components 5.1.1 Alpha-numeric Display The user interface is a t

Strany 19 - 19 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 26 2-Mar-06 5.2 MiniCSU-3 Security & Alarms 5.2.1 Password security MiniCSU-3 features

Strany 20 - 20 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 27 2-Mar-06 5.2.3 MiniCSU-3 Alarms A list of all the possible alarms that can be enunciated

Strany 21 - 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 28 2-Mar-06 Alarm Name Comments LED Cell %dev Low One or more cells being monitored by BC

Strany 22 - 22 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 29 2-Mar-06 5.3 Navigating MiniCSU-3 Functions 5.3.1 Base Menu (System Level Functions) H

Strany 23 - 4. Commissioning

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 3 2-Mar-06 5. Operation ...

Strany 24 - 5. Operation

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 30 2-Mar-06 (Base Menu continued) ENTERSets MiniCSU-3 access code addressAccess Code0000000M

Strany 25 - 104A 54.5V

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 31 2-Mar-06 (Base Menu continued) ENTER3-ph AC MonitorOffINC/DEC toggles stateENTER to acce

Strany 26 - 26 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 32 2-Mar-06 5.3.2 SMR Menu (Rectifier Specific Functions) 25.2A 54.3VFL⇒SMR ButtonENTERS

Strany 27 - Alarm Name Comments LED

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 33 2-Mar-06 5.3.4 Battery Menu (Battery Specific Functions) Home Screen25.2A 54.3VFL⇒ B

Strany 28 - (User to complete)

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 34 2-Mar-06 (Battery Menu continued) ENTEREnable/disable Equalisation chargingEqualisationO

Strany 29 - 29 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 35 2-Mar-06 6. Troubleshooting Symptom Likely Causes Action Rectifiers do not power up – no

Strany 30 - (Base Menu continued)

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 36 2-Mar-06 Symptom Likely Causes Action “SMR Urgent” alarm activated One or many SMRs are

Strany 31

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 37 2-Mar-06 6.1 To Remove a Rectifier Module or a MiniCSU-3 Controller Lift the securing la

Strany 32 - 32 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 38 2-Mar-06 7. Appendix A – Setting Up Network Interfaces 7.1 Programming IP addresses usin

Strany 33 - 33 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 39 2-Mar-06 • If the new address is listed, click “Save” button. Details of new device will

Strany 34 - 34 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 4 2-Mar-06 1. General Warnings 1. This equipment has been designed to be used only in r

Strany 35 - 6. Troubleshooting

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 40 2-Mar-06 Type 0 followed by Enter. The first item in server configuration is local IP add

Strany 36 - 36 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 41 2-Mar-06 working. Once there is at least one additional entry in the ARP table, use the f

Strany 37 - 37 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 42 2-Mar-06 Serial Number 1297-041 Software Version V03.9 (000211)Press Enter to go into Set

Strany 38 - 38 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 43 2-Mar-06 Gateway Address The gateway address, or router, allows communication to other LA

Strany 39 - 39 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 44 2-Mar-06 8. Specifications Input AC Voltage Universal AC 85-300VAC (L-N. 1φ, or 3φ-star,

Strany 40 - 40 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 5 2-Mar-06 2. Configuration 2.1 General Description RT9 Powershelf systems are turn-key DC

Strany 41 - 41 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 6 2-Mar-06 (1) Rack mounting magazine (2) Rectifier module (3) Battery (& load) distr

Strany 42 - 42 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 7 2-Mar-06 1 2 4 5 6 7 8 3 Figure 2.4 Connections on MiniCSU-3 backplane (1) Remote com

Strany 43 - 43 2-Mar-06

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 8 2-Mar-06 3. Installation 3.1 Mounting the Powershelf The Powershelf is mounted into a sta

Strany 44 - 8. Specifications

RT9 Powershelf Rectifier Technologies 158-1806-01.doc 9 2-Mar-06 3.1.2 Gaining Access to Rear Wiring NOTE: Access to the rear wiring should be l

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